| 1. CNC Machining
: CNC Machining ensures highest accuracy,
precision and repeatability by limiting
human involvement and thereby reducing human
error.
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| Our CNC shop, setup
in 1994 with a single Vertical Machining
Center (VMC), has now expanded to include
three VMCs and a CNC Turning Center. Following
are their detailed technical specifications:
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CNC Machines |
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| 1. |
CNC Vertical Machining Center (Feeler,
Taiwan make) |
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X: 1020 mm, Y: 560 mm, Z: 560 mm
Table size: 560 mm x 1200 mm
Positioning accuracy: ± 0.004
mm / 300 mm
Repeatability: ± 0.0025 mm
Control: FANUC |
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| 2. |
CNC Vertical Machining Center with
Rotary Axis (Feeler, Taiwan make) |
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X: 610 mm, Y: 450 mm, Z: 505 mm
Table size: 400 mm x 800 mm
Positioning accuracy: ± 0.004
mm / 300 mm
Repeatability: ± 0.0025 mm
Control: FANUC |
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| 3. |
CNC Vertical Machining Center with
Rotary Axis (Feeler, Taiwan make) |
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X: 800 mm, Y: 500 mm, Z: 505 mm
Table size: 495 mm x 950 mm
Positioning accuracy: ± 0.004
mm / 300 mm
Repeatability: ± 0.0025 mm
Control: MITSUBISHI |
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| 4. |
CNC Lathe (LMW Pilatus series,
India make) |
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Admit between centers: 500 mm
Maximum dia.: 300 mm
Control: FANUC |
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2. CONVENTIONAL Machining:
While CNC machines can do everything a manual
machine can and of course with greater efficiency,
the cost economy and ease of use afforded
by conventional machines when machining
small batches are the prime reasons we maintain
a conventional machine shop. Our manual
machines list is as follows: |
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Manual Machines |
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| 1. |
Vertical Milling Machine (with
DRO) (Hectomark, Taiwan Make) |
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Table size: 400 mm x 800 mm
Max Load: 300 kg |
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| 2. |
Vertical Milling Machine (Turret
type) (Hectomark, Taiwan make) |
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Table size: 475 mm x 1150 mm
Max Load: 300 kg |
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| 3. |
Lathe Machine (Kirloskar, India
make) |
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Admit between centers: 2000 mm
Maximum dia.: 400 mm |
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| 4. |
Surface Grinding Machine (Pinnacle,
India make) |
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Stroke: 250 mm x 1000 mm |
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| 5. |
Radial Drilling Machine (with swiveling
table) (Energy, India make) |
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Max. hole dia.: 50 mm |
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| 3. CAD-CAM:Our
CAD-CAM stations equipped with cutting edge
software from Delcam Plc. enable us to seamlessly
integrate component modeling and manufacturing.
Our associates, experienced in the science
of CAD-CAM, understand the importance of
keeping CNC machining time low and therefore
try multiple tool path strategies before
zeroing in on the optimum strategy. |
| In order to minimize
interruptions and to reduce bottlenecks
in the crucial designing and manufacturing
processes, we have tied-up with local CAD-CAM
service providers. These experts provide
us the necessary modeling and NC code generation
services in case our in-house CAD-CAM system
breaks down or cannot be operated for some
reason. |
